Product description：Full-size precision vision inspection equipment is a full-size, high-precision vision inspection equipment specially used for inspecting products. Advanced image processing technology and precision measuring tools measure the dimensions of the product
Full-size precision vision inspection equipment is a full-size, high-precision vision inspection equipment specially used for inspecting products. Advanced image processing technology and sophisticated measurement tools ensure that products meet design specifications and meet quality standards.
Equipment features: dynamic data acquisition algorithm image analysis processing
Main functions: mobile phone hardware shell front and back side dimensions and appearance detection
Dtection accuracy: ±0.007mm
Detection speed: about 1600/h (generally about 10 points)
Can detect glass/stainless steel/aluminum and other materials
Device function
Dimensional measurement: Dimensional visual inspection equipment can accurately measure the dimensions of the product, including length, width, height, etc.
High accuracy: With high precision measurement capabilities, small size changes can be detected to ensure product quality meets standards.
Automated measurement: Achieve automated dimensional measurement, improve measurement efficiency and reduce human error. Integration with automation systems for dimensional inspection and control on automated production lines.
Multi-dimensional measurement: Multi-dimensional dimensional measurement to meet the complex dimensional measurement needs of different products.
Real-time monitoring: real-time monitoring of dimensional data, timely detection of dimensional anomalies or deviations, to ensure product quality.
Data recording and analysis: Measurement data can be recorded, analyzed and stored, and detailed dimensional measurement reports can be generated to facilitate quality management and traceability.
Non-standard customization: Dimensional vision inspection equipment has flexible configuration options, can be customized according to product characteristics and requirements, suitable for different industries and application needs.
High-speed measurement: Fast dimensional measurement, suitable for real-time dimensional inspection tasks on high-speed production lines.
Reliability: High reliability and stability, suitable for long-term continuous work environment.
Equipment characteristics
Full-size inspection: Full-size inspection that can cover the entire product surface or specific areas to ensure comprehensiveness and accuracy of the inspection.
High precision measurement: High-resolution image acquisition and precision measurement tools to detect small defects and dimensional deviations.
Automation function: Usually with automation function, can achieve automatic detection, analysis and report generation, improve production efficiency.
Flexibility: Suitable for different types of products and production lines, with strong adaptability and flexibility.
Work flow
Image capture: The camera captures the image of the product surface, including color, shape, texture and other information.
Image processing: The image processing software is used to analyze and process the acquired images to identify the defects, stains, scratches, etc., on the product surface.
Feature extraction: Extract the features of the appearance of the product, such as color difference, shape deviation, surface uniformity, etc.
Defect detection: The use of image processing algorithms to detect defects on product surfaces and compare them with preset standards.
Classification and judgment: According to the test results, the product is classified to determine whether it meets the quality standards, which can be divided into qualified and unqualified.
Output results: The test results are output to the control system to trigger the corresponding processing mechanism, such as eliminating nonconforming products or further repair.
Equipment advantage
Improve product quality: Through comprehensive and high-precision testing, to ensure that product quality meets the requirements.
Increased productivity: Automation and high-speed inspection capabilities increase productivity.
Reduce human error: reduce human subjective judgment and maintain consistent testing standards.
Product parameter
Device type | High speed cloud disk tester (Glass disk) |
Scope of application | Suitable for testing screw products that can be placed smoothly. |
turntable | Special ring glass turntable |
Optical system | Germany high rate CCD industrial camera, Japan imported lens, professional light source system |
Number of cameras | Three are standard |
Control system | Industrial computer |
Image detection software | Siptech Vision inspection System |
Feed system | Special feed guide rail, a set of vibration disk equipment, automatic feed storage hopper equipment (optional) |
Packaging system | Automatic counting and packing machine (optional) |
Detection speed | 200 to 1200 PCS/min |
precision | Up to ±0.01mm |
Recommended inspection size | 2 ~ 15mm |
Detection quality | 0.1 to 100g |
Detection index | Appearance size detection: screw bottom shape, screw head shape, screw inner and outer diameter, tooth distance, tooth Angle, step height, head height, etc |
Defect detection: 360-degree, there are no teeth, oblique teeth, bad rubbing teeth, burrs, solder joint area, marks, there are no internal teeth, all functions of standing flat head screw tooth parts can be detected | |
Supply voltage | Two-phase 220V, 50Hz |
Rated power | 1kW |
Atmospheric pressure | The air pressure is not less than 0.35 ~ 0.7MPa |
Equipment weight | About 500kg |
Operating temperature | -3 ° C to 45 ° C |
Storage temperature | -20℃ ~ 60℃ |
Equipment size | 1000mm(L)×1000mm(W)×1800mm(H) |
Application
Precision manufacturing: suitable for precision parts, optical components, electronic products and other fields of product quality inspection and size measurement.
Medical devices: It can be used for quality control and surface defect detection of medical devices to ensure the safety and quality of products.
Automotive industry: Used for dimensional measurement, assembly inspection and surface quality inspection of automotive parts to ensure product compliance with standards.
Service hotline
