Rubber parts are parts or products made of rubber materials, with elasticity, wear resistance, high temperature resistance, insulation and other characteristics. Rubber parts are widely used in a variety of industries and fields, with diverse uses, including industrial manufacturing, automotive engineering, electronic products, medical devices and so on. The quality of rubber parts directly affects the service life and performance of the product, so there are strict requirements for material selection, process and quality control in the manufacturing process.

In this case, the appearance defects of the rubber ring are detected. The detection speed is not less than 160 pieces per minute.

High-speed vision inspection equipment, a system that combines high-speed image acquisition, image processing and machine learning algorithms for product appearance inspection and quality control on high-speed production lines.

Quickly capture product images, analyze features in the images, and automatically identify and classify defects or anomalies on product surfaces. Improve product quality control and production efficiency on the production line, help enterprises reduce costs, reduce defective rates, and enhance competitiveness.

Equipment characteristics

Equipped with high-resolution, high frame rate industrial cameras, can quickly capture product images, adapt to high-speed production line inspection needs.

It is equipped with uniform and stable light source to ensure that the product surface can be fully illuminated at different angles for easy detection and analysis.

Based on advanced image processing and machine learning algorithms, it can quickly and accurately analyze and extract features from product images.

The system can perform image analysis in real time as the product passes through, quickly detect and identify surface defects, and achieve immediate feedback and control.

Through automated algorithms and rules, the system can automatically identify and classify various appearance defects, reducing manual intervention.

The system can record test results and data, provide reports and statistics, and facilitate quality management and production process improvement.

It can adapt to different types and sizes of products and flexibly apply to the appearance inspection needs of various production lines.

Provides an intuitive visual interface to display test results and abnormal conditions, which is convenient for operators to monitor and analyze.

Equipment composition

Visual inspection software

Industrial computer

display

Industrial camera

Camera adjustment servo module

Industrial lens

Industrial lens

illuminant

Detection platform

Servo motor

Control system

PLC motion collaboration

Detection effect

Bottom positive light detection image:

Bottom positive light detection good product analysis diagram: OK

Bottom positive light detection of defective products analysis diagram: NG Bad features: surface mold dirty analysis results: detectable

Top positive light detection good product analysis diagram: OK

Top positive light detection of defective products analysis diagram: NG Bad features: surface mold dirty analysis results: detectable

System installation requirements

Inspection space for equipment placement: When installing the Siptech vision inspection system on the assembly line, it is necessary to ensure sufficient space for installation of equipment.

Ambient temperature: 0-50 degrees Celsius;

Air humidity: below 90% RH;

Electronic interference: Provide a place for the device with less electronic interference.

Power supply: AC 220V, 50Hz, power consumption < 1KVA.