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[Application Case] Visual inspection of appearance defects of hardware parts

Release time:2024-03-05Hits:

3D vision inspection equipment can provide comprehensive and accurate product inspection and measurement.


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Euipment principle

The principle of the equipment combines optical imaging, image processing and algorithmic computing technology, so that the 3D vision inspection equipment can obtain the three-dimensional information of the object, and achieve accurate three-dimensional measurement and analysis. The choice of visual inspection technology depends on the specific application scenario and requirements.


Technical index

Stereo vision: The ability to capture and analyze the three-dimensional shape and structure of an object, which is visually closer to human eye observation.

High precision: Measurement accuracy of 0.001mm micrometer can be achieved.

High speed: real-time detection and measurement, efficiency up to 200-1000/ min.

Flexibility: Can be customized to meet different production needs.


System function

Parts quality inspection: used to detect surface defects, dimensional accuracy, assembly quality, etc.

Product assembly: can assist in the accuracy and integrity of product assembly to ensure the correct assembly of parts.

Product compatibility: Used to test whether the shape and size of the product meet the design requirements to ensure that the products fit each other.

Product packaging: It can be used to check the shape, size and integrity of packaging containers to ensure that product packaging meets standards.

Workpiece 3D scanning: Realize 3D scanning and measurement of the workpiece, aid design and manufacturing.


Equipment characteristics

Comprehensiveness: It can not only detect surface defects, but also provide three-dimensional information about the whole product.

High efficiency: Complete 3D measurement and detection of a large number of products in a short time, improve production efficiency.

Accuracy: With three-dimensional measurements, the size, shape and structure of the product can be analyzed more accurately.


Test object display


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Measuring object size

Appearance inspection of products with size length 15mm* width 6mm* height 10mm


Detection efficiency

No less than 200 pieces per minute (depending on product feed speed)


3D profile scanning can quickly identify surface defects

Bottom positive light detection image


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Bottom positive light detection good product analysis diagram: OK


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Bottom positive light detection of defective products analysis diagram: NG bad reason: color mixed.


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