Product description：Zipper visual inspection equipment detects defects, scratches, breaks, deformation, automatic classification and sorting of product surfaces. Detect the color of the product, detect the shape of the head, decoration, identification and other functions
Zipper visual inspection equipment is specially used to detect the surface quality and assembly of zipper products (such as zipper head, zipper chain, etc.). Combine vision system, image processing technology and mechanical structure to detect, analyze and classify products with high precision.
Device function
Defect detection: zipper visual inspection equipment to detect zipper surface defects, scratches, breaks, deformation, etc.
Length measurement: The equipment can measure the length of the product to ensure that the product size meets the requirements and avoid the difference in production quality caused by the length problem.
Zipper head inspection: Visual inspection equipment can detect the head of the product, the shape of the head, decoration, identification, etc.
Zipper operability detection: The device can detect the opening, closing, sliding and other operations of the zipper, with good operability and is not easy to stick or damage.
Color detection: For color products, visual inspection equipment can detect whether the color of the product is consistent and whether the color difference is within the acceptable range to ensure the color consistency of the product.
Automatic classification and sorting: The equipment can automatically classify and sort the zipper products according to the test results, improving production efficiency and product quality.
Data recording and report generation: zipper visual inspection equipment can record test result data, generate test reports, support quality management and traceability.
Working principle
Zipper transfer: The zipper product is pulled to the detection position through the transfer device to ensure that the product passes under the visual inspection equipment.
Image acquisition: The camera captures the image of the zipper product, including the zipper chain, the zipper head, etc., and transmits it to the image processing system for analysis.
Light source Settings: Proper light source Settings are key to ensuring image quality, providing clear, even lighting conditions.
Image processing: The image processing software processes and analyzes the image of the zipper product to identify whether the features, defects and assembly of the product are correct.
Defect detection: Through the image processing algorithm to detect the zipper product surface defects, such as scratches, deformation, paint damage, etc.
Assembly test: Check the assembly of the zipper chain and head to ensure that the assembly is correct and firmly fastened.
Quality assessment: According to the test results of the zipper product quality assessment, distinguish qualified products and unqualified products.
Classification and sorting: According to the test results, the product is divided into qualified and unqualified products, triggering the corresponding classification and sorting mechanism.
Product parameter
Device type | Pipeline tester |
Scope of application | It is suitable for the detection of rubber parts, precision hardware parts, automobile, mobile phone parts, plastic parts, electronic parts and other high-precision products. |
Optical system | Germany high rate CCD industrial camera, Japan imported lens, professional light source system |
Number of cameras | Standard 1 (can be configured according to demand) |
Control system | Germany Siemens Industrial Computer |
Image detection software | Siptech Vision inspection System |
Feed system | Conveyor belt |
Detection speed | 60 ~ 300 PCS/min (depending on product size) |
Recommended inspection size | 30 ~ 200mm |
Detection quality | 5 ~ 500g |
precision | Up to ±0.01mm |
Detection index | Detection of missing, misloading, mixing, defect detection, size detection, screen printing detection, etc |
Supply voltage | Two-phase 220V, 50Hz |
Rated power | 1kW |
Atmospheric pressure | The air pressure is not less than 0.35 ~ 0.7MPa |
Equipment weight | Approx. 150kg |
Operating temperature | -3 ° C to 45 ° C |
Storage temperature | -20℃ ~ 60℃ |
Equipment size | 1900mm(L)×500mm(W)×1300mm(H) |
Application
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