3D vision inspection system can obtain three-dimensional information of objects and detect and analyze equipment. Using structured light, time flight, stereo vision and other technologies to obtain three-dimensional information of objects. The size, shape and surface defects of the object can be detected; Surface defects, such as cracks, bumps, defects, impurities, stains; The size and shape of the magnetic material can be measured.
Equipment characteristics
Stereo vision: The ability to capture and analyze the three-dimensional shape and structure of an object, which is visually closer to human eye observation.
High precision: Measurement accuracy of 0.001mm micrometer can be achieved.
High speed: real-time detection and measurement, efficiency up to 200-1000/ min.
Flexibility: Can be customized to meet different production needs.
Device function
3D imaging: 3D vision inspection can obtain three-dimensional image data of objects, providing more realistic and comprehensive information.
Surface defect detection: 3D visual inspection can accurately detect small defects on the surface of the product, such as pits, scratches, etc.
Volume measurement: 3D visual inspection can measure the volume, volume and other three-dimensional parameters of the product to ensure that the product meets the specifications.
Shape analysis: 3D vision inspection enables detailed analysis of the shape of the product, including features such as curvature, Angle, and edge.
Surface quality assessment: 3D visual inspection can be used to assess the quality of the product surface, including smoothness, uniformity and other indicators.
Depth detection: 3D visual detection has depth perception ability, can detect the concave and convex, high and low differences on the surface of the product.
Automatic inspection: 3D vision inspection systems often have automated features that can automatically identify and detect product defects.
Real-time feedback: The 3D vision inspection system can feedback the detection results in real time, quickly identify problems and take appropriate measures.
Data processing and analysis: The 3D vision inspection system can process a large amount of 3D data, and carry out analysis, comparison, report generation and other operations.
Equipment advantage
Compared with 2D vision inspection, 3D vision inspection equipment can provide more accurate depth information, which is suitable for scenes requiring accurate 3D measurement and inspection. It can also cope with objects of different shapes and surface characteristics, with higher flexibility and applicability.
Product parameter
Device type | High speed cloud disk tester (Glass disk) |
Scope of application | Suitable for testing screw products that can be placed smoothly. |
turntable | Special ring glass turntable |
Optical system | Germany high rate CCD industrial camera, Japan imported lens, professional light source system |
Number of cameras | Three are standard |
Control system | Industrial computer |
Image detection software | Siptech Vision inspection System |
Feed system | Special feed guide rail, a set of vibration disk equipment, automatic feed storage hopper equipment (optional) |
Packaging system | Automatic counting and packing machine (optional) |
Detection speed | 200 to 1200 PCS/min |
precision | Up to ±0.01mm |
Recommended inspection size | 2 ~ 15mm |
Detection quality | 0.1 to 100g |
Detection index | Appearance size detection: screw bottom shape, screw head shape, screw inner and outer diameter, tooth distance, tooth Angle, step height, head height, etc |
Defect detection: 360-degree, there are no teeth, oblique teeth, bad rubbing teeth, burrs, solder joint area, marks, there are no internal teeth, all functions of standing flat head screw tooth parts can be detected |
Supply voltage | Two-phase 220V, 50Hz |
Rated power | 1kW |
Atmospheric pressure | The air pressure is not less than 0.35 ~ 0.7MPa |
Equipment weight | About 500kg |
Operating temperature | -3 ° C to 45 ° C |
Storage temperature | -20℃ ~ 60℃ |
Equipment size | 1000mm(L)×1000mm(W)×1800mm(H) |
Application
Parts quality inspection: used to detect surface defects, dimensional accuracy, assembly quality, etc.
Product assembly: can assist in the accuracy and integrity of product assembly to ensure the correct assembly of parts.
Product compatibility: Used to test whether the shape and size of the product meet the design requirements to ensure that the products fit each other.
Product packaging: It can be used to check the shape, size and integrity of packaging containers to ensure that product packaging meets standards.
Workpiece 3D scanning: Realize 3D scanning and measurement of the workpiece, aid design and manufacturing.