Embedded vision inspection devices are small devices with integrated vision inspection functions that are embedded in production equipment, robots, automation systems or other equipment for real-time inspection, analysis and control.
Device function
Real-time image acquisition: Embedded visual inspection equipment can collect image data in the environment in real time.
Image processing and analysis: image processing and analysis, including edge detection, feature extraction, target recognition, etc.
Object recognition: Identifying and classifying different objects or targets in an image can be used for automated control and production line detection.
Size measurement: The measurement and analysis of the size of the object to ensure that the product meets the specified size standards.
Defect detection: Detect defects or defects on the surface of the product, such as cracks, scratches, dents, etc., to help improve product quality.
Barcode/QR code scanning: Barcodes or QR codes can be scanned and analyzed for product traceability and data recording.
Real-time feedback and control: Provide real-time feedback of test results, and integrate with the control system to achieve real-time control and adjustment.
Automatic decision: Based on visual inspection results, automatic decision, such as quality determination, product classification, etc.
Data recording and analysis: Recording and analyzing inspection data, generating reports and providing statistical information to assist in quality management and process optimization.
Communication and networking: Support a variety of communication interfaces, data exchange and communication with other devices or systems, to achieve networking functions.
Self-learning ability: Some embedded vision inspection equipment has machine learning ability, which can continuously optimize algorithms and improve detection accuracy.
Equipment characteristics
Miniaturization: Small size, light weight, easy to embed in a variety of devices.
Real-time: with fast image processing and analysis capabilities, real-time detection and feedback can be carried out.
Flexibility: It can be customized and integrated according to needs to adapt to different application scenarios.
Low power consumption: Usually with a low power design, suitable for long running and embedded system integration.
Automation: Support automated control and feedback to improve production efficiency and quality control.
Equipment advantage
High efficiency: real-time image processing and analysis to improve production efficiency and work efficiency.
Accuracy: High-precision detection and analysis through visual inspection technology.
Automation: Support automated control, reduce human intervention and error.
Data recording: Embedded visual inspection equipment is usually able to record inspection data for subsequent analysis and traceability.
Technical index
Equipment size: 900*900*1750 mm
Power: 350W
Power supply range: AC22010%, 50Hz.
Operating environment temperature: 20-25 degrees
Operating environment humidity: 50%-70%
Measure CT= 10-15 seconds per piece
Repeatability: 0.015mm
Correlation: 0.018mm
Maximum range of XYZ: 400*400* 10mm z adjustable range of 150 mm
Fit plane of measurement values
Product parameter
Device type | Pipeline tester |
Scope of application | It is suitable for the detection of rubber parts, precision hardware parts, automobile, mobile phone parts, plastic parts, electronic parts and other high-precision products. |
Optical system | Germany high rate CCD industrial camera, Japan imported lens, professional light source system |
Number of cameras | Standard 1 (can be configured according to demand) |
Control system | Germany Siemens Industrial Computer |
Image detection software | Siptech Vision inspection System |
Feed system | Conveyor belt |
Detection speed | 60 ~ 300 PCS/min (depending on product size) |
Recommended inspection size | 30 ~ 200mm |
Detection quality | 5 ~ 500g |
precision | Up to ±0.01mm |
Detection index | Detection of missing, misloading, mixing, defect detection, size detection, screen printing detection, etc |
Supply voltage | Two-phase 220V, 50Hz |
Rated power | 1kW |
Atmospheric pressure | The air pressure is not less than 0.35 ~ 0.7MPa |
Equipment weight | Approx. 150kg |
Operating temperature | -3 ° C to 45 ° C |
Storage temperature | -20℃ ~ 60℃ |
Equipment size | 1900mm(L)×500mm(W)×1300mm(H) |
Scope of application