Magnetic materials are materials with magnetic properties that can be attracted or repelled by magnetic fields. Magnetic materials have a wide range of applications in various fields, including motors, sensors, magnetic storage devices, magnetic packaging and so on. Its performance characteristics are critical to the design and manufacture of many electronic and electrical devices.

In this case, the customer requested the appearance inspection of the magnetic material with a maximum size of 20mm* 15mm. For this case, we provide cloud disk high-speed visual inspection equipment, using the positive light detection mode of the equipment to detect products; The inspection efficiency can reach no less than 80 pieces per minute (depending on the product feed speed).

High-speed visual inspection equipment is a kind of equipment that can quickly and accurately detect and analyze on high-speed production lines. Improve the efficiency, accuracy and reliability of production lines to help companies automate production and quality control.

Equipment characteristics

Fast inspection speed: high-speed visual inspection equipment has fast image acquisition and processing capabilities, and can complete product inspection in a short time, which is suitable for high-speed production lines.

High precision: Despite the fast detection speed, high-speed visual inspection equipment can still maintain a high detection accuracy, accurately identify and detect various features and defects of the product.

Automated processing: High-speed visual inspection equipment usually has automated processing functions to automatically analyze image data, identify problems and make decisions, reducing human intervention.

Real-time: high-speed visual inspection equipment monitors and detects products in real time, finds problems and anomalies in time, and takes immediate measures, which helps to improve production efficiency and reduce losses.

Data processing capability: High-speed visual inspection equipment usually has a strong data processing capability, processing a large number of image data and real-time analysis, generating detailed reports and statistics.

Reliability: High-speed visual inspection equipment design is stable and reliable, maintain high quality inspection performance for a long time, and adapt to the needs of long-term continuous operation.

High adaptability: High-speed visual inspection equipment usually has strong adaptability and is suitable for high-speed inspection tasks in different industrial fields and various product types.

Equipment composition

Visual inspection software

Industrial computer

display

Industrial camera

Camera adjustment servo module

Industrial lens

illuminant

Detection platform

Servo motor

Control system

PLC motion collaboration

Loading and unloading mechanism

Detection effect

Top positive light detection of defective products analysis chart: NG poor reasons:

Top positive light detection of defective products analysis chart: NG poor reasons:

Bottom positive light detection of defective products analysis chart: NG poor reasons:

Bottom positive light detection of defective products analysis chart: NG poor reasons:

Positive positive light detection of defective products analysis chart: NG poor reasons:

Side positive light detection good product analysis diagram: OK

Negative positive light detection of defective products analysis chart: NG poor reasons:

Back side positive light detection good analysis diagram: OK

System installation requirements

Inspection space for equipment placement: To install the standard integral inspection equipment for Siptech vision inspection systems, you need to ensure that there is enough space to install the equipment.

Ambient temperature: 0-50 degrees Celsius;

Air humidity: below 90% RH;

Electronic interference: Provide a place for the device with less electronic interference.

Power supply: AC 220V, 50Hz, power consumption < 1KVA.